806 Epoxy
High-Performance Epoxy Component Manufacturing
Client
Industrial Equipment Manufacturer
Year
2023
Precision Molding of Chemical-Resistant Components
Our client required high-performance epoxy components that could withstand extreme chemical environments while maintaining precise dimensional tolerances. The 806 epoxy material presented unique challenges in terms of processing temperature, cure time, and mold release.
Traditional manufacturing methods were unable to achieve the required surface finish and dimensional accuracy. The components needed to maintain their properties under continuous exposure to aggressive chemicals and elevated temperatures.
Additionally, the production volume requirements demanded a repeatable process that could deliver consistent quality across thousands of parts.
Advanced Injection Molding with Temperature Control
Stone Plastics developed a specialized injection molding process using precision temperature control and custom tooling designed specifically for 806 epoxy. We implemented a multi-stage heating system to ensure optimal material flow and cure characteristics.
Our engineering team created specialized mold designs with advanced cooling channels and release mechanisms to prevent part damage during ejection. We also developed a comprehensive quality control process including chemical resistance testing.
The solution included: • Custom temperature-controlled injection molding process • Specialized tooling with advanced release mechanisms • Multi-point quality inspection system • Chemical resistance validation testing • Automated handling systems to prevent contamination
Key Outcomes
Achieved ±0.002 inch dimensional tolerance consistently
100% chemical resistance compliance in testing
50,000+ units per month production capacity
Zero defects in critical dimensions
25% reduction in production time vs. alternative methods
Stone Plastics' expertise in handling specialized materials like 806 epoxy has been invaluable. Their precision and attention to detail ensure our components meet the most demanding industrial requirements.
Michael Rodriguez
Engineering Manager, Industrial Solutions Inc.
Project Gallery
Finished 806 epoxy components
Specialized injection molding setup
Manufacturing process overview
Quality control and testing
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